We can take up your projects and move them from cradle to grave with full Code compliance.

Below are a few of the stages we have optimized after learning lessons from real life work experience.

• Review customer specifications and summarize the important scope of work and requirements, so you can use your valuable time on other important tasks.

• Review calculations and drawings against the ASME Code.

• Create Traveler, assign WPS, and NDE for each joint, and communicate any special welding requirements to production.

• Prepare other shop folder documents. Review the shop folder documents for accuracy.

• Review of Bill of Material (BOM) and Purchase Order (PO)For accuracy and specification requirements as per ASME Code.

• Provide a Weld map for each welded joint.

• Provide NDE plan and specification (LPI, RT spec..etc)

• Provide a Tube expansion chart for production to achieve optimum expansion for different tube materials and thicknesses.

• Review of the heat map and Material Test Reports (MTRs) for accuracy, Code compliance, and approval.

• Review Radiography reports and other NDE reports for accuracy, Code compliance, and approval.

• Provide a job-specific checklist for inspection before bundle insertion for review and approval.

• Provide a job-specific checklist for inspection just before the hydrostatic test for review and approval.

• ASME nameplate stamping information

• Review the vendor U2 forms for accuracy.

• Prepare ASME Manufactures Data Reports such as U1, and U2 forms.

• Manage national board submission process of U1 , U2 forms.

• Review the Hydrostatic test report, LPI, and Air soap bubble test report for accuracy.

• Guide and verify the accurate compilation of the complete data book after the job completion

• Prepare Repair and Alteration (R1, R2) forms and nameplate information.

• National board Nameplate replacement process. (NB-136)

• Manage national board process of R2, nameplate replacement.

• Preparation of a Welding Procedure Specification (WPS), Procedure Qualification Records (PQR) as per ASME Section IX

• Qualify welders as per ASME Section IX.

• Training program for new welders. (Such as reading weld symbols, and using WPS parameters accurately)

• Update/revise Quality Control Manual.

• Guide Positive Material Identification testing and verify the accuracy of the report.

• As required by special jobs, such as creating new procedures, and preparing for customer inspections.

• Prepare your company for the audits.

• Prepare your company for the ASME Joint Review.